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Heterogeninė integracija Prototyping

Semi-Automatic Ultrasonic Wire Bonding

Heterogeneous Integration

Reference
4.3.4
Lead partner
FTMC

Technical Scope and Capabilities

This service uses a semi-automatic thermosonic wire bonder to create electrical interconnects between semiconductor dies and packages or carriers.

Core Infrastructure / Tools / Equipment

The service uses a TPT HB10 semi-automatic wire bonder with motorised Z-axis.

Bonding Modes

Supported bonding modes include:

  • ball bonding
  • wedge bonding
  • bump bonding
  • ribbon bonding.

Material Compatibility

Supported materials include:

  • gold wire, 25 micrometres and 50 micrometres
  • aluminium wire, 25 micrometres
  • gold ribbon, 20 × 100 micrometres.

Process Control

Process parameters and features include:

  • ultrasonic frequency of 63.3 kHz
  • ultrasonic power of 10 W
  • maximum bond force of 150 cN
  • integrated heating stages of 60 mm diameter and 100 × 100 mm
  • heating up to 250 °C
  • automatic bond height adjustment
  • live-camera monitoring for precision placement.

Target Audience and Possible Clients

The service is intended for

  • start-ups validating interconnection strategies for photonic or electronic prototypes
  • SMEs requiring pilot-scale assembly of 2.5D or 3D integration structures for e-mobility or communication sectors
  • academic institutions researching advanced packaging and high-frequency device integration.

Service Delivery Mode

The service delivery modes are

  • rapid prototyping from fabricated dies to functional electrically connected modules
  • pilot-scale assembly for low-volume production runs and feasibility testing of hybrid integration
  • training for industry engineers on equipment operation.

Service Delivery Terms and Times

A mandatory technology testing plan is developed for each client, explicitly defining the scope, timing and technical milestones of the prototyping run.

Possible Restrictions

The facility is optimised for small-batch prototyping and is not equipped for high-volume automated mass production.

High-Precision Positioning, Bonding and Advanced Packaging