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Photonic integrated circuits Prototyping

Prototyping of III-V Group Semiconductor Optoelectronic Devices

Photonic Integrated Circuits

Reference
4.4.17
Lead partner
FTMC

Technical Scope and Capabilities

This service provides an end-to-end prototyping chain for active optoelectronic components based on III-V compound semiconductors. The examples listed are

  • LEDs
  • laser diodes
  • THz detectors.

Advanced Epitaxial Growth

The service uses Veeco GENxplor R&D for high-precision growth of III-V layers, with composition accuracy error below 1.5%, for heterostructures on substrates up to 3 inches, including GaAs, InP and GaSb.

High-Resolution Patterning

Maskless laser writing is performed using Heidelberg DWL66+ with critical dimension of approximately 800 nm.

Anisotropic Dry Etching

ICP-RIE is performed using Oxford PlasmaPro 100 Cobra for high-precision etching of III-V materials using Cl₂ and BCl₃ chemistries with integrated laser endpointing.

Metallisation and Dielectrics

The service uses

  • electron-beam evaporation for high-purity contacts, including Au, Ti, Ni and Pt
  • PECVD Oxford PlasmaPro 80 for SiO₂ and Si₃N₄ passivation layers.

Thermal Processing

Rapid thermal annealing is performed using UniTemp RTP-100-HV up to 1200 °C for ohmic contact alloying.

Infrastructure

Processes are performed in integrated cleanroom zones meeting ISO 5 for lithography and ISO 7 for etching.

Target Audience and Possible Clients

The service is intended for

  • start-ups validating photonic designs from concept to physical sample
  • SMEs accessing advanced III-V processing without high capital investment
  • academic institutions requiring high-precision fabrication for R&D projects or collaborative technological experiments.

Service Delivery Mode

The service delivery modes are

  • rapid prototyping from GDSII design to physical optoelectronic samples for experimental validation
  • training for industry engineers on fabrication equipment operation.

Service Delivery Terms and Times

A mandatory technology testing plan is developed for each client, explicitly defining the scope, timing and technical milestones of the prototyping run.

Possible Restrictions

The facility is optimised for small-batch prototyping and pilot-scale runs. It is not intended for mass or high-volume manufacturing.

PIC Front-End Prototyping: Lithography and Precision Dry Etching